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  • benklaasen
    benklaasen

    Changing Buggy Bearings

    Here's what you need to do to change your bearings:

     

    Tools required:

    * A big flathead screwdriver

    * A set of spanners

    * A claw hammer

    * Three short planks or a couple of bricks

     

    Optional:

    * Fairy Liquid (or other washing-up detergent)

    * A bottle brush

    * A washing up brush

     

    Don't think about doing this indoors!

     

    Before you remove the wheels from your buggy, give each wheel a good wash with fairy liquid. If, like me, you buggy on sand, you want to avoid getting salt water or sand in your screw threads or in your brand new bearings. Note I utterly ignore my own advice below.

     

    Take a wheel off your buggy as recommended by the manufacturer.

     

    957_buggy01.jpg

     

    957_buggy02.jpg

     

    Each wheel has two bearings, and a spacer tube between them (inside the wheel), through which the axle bolt passes - see the little crescent inside the hole?

     

    957_buggy03.jpg

     

    The plastic wheel itself has a smooth cylindrical axle - so there's nothing to unscrew - you just remove the bearings by poking them out.

     

    To remove the old bearings, place the wheel flat on a couple of planks, insert the screwdriver into the axle hole on top...

     

    957_buggy04.jpg

     

    957_buggy06.jpg

     

    ...and tap gently on the outmost edge of the lower bearing:

     

    957_buggy05.jpg

     

    The spacer tube inside will rattle about; don't worry about that. Flip the wheel over to check that the lower bearing is coming out:

     

    957_buggy07.jpg

     

    Tap again a couple of times on the opposite outermost edge so that the bearing slides out smoothly. Be gentle! The spacer tube will clatter out too.

     

    Flip the wheel over and repeat the procedure to remove the other bearing.

     

    957_buggy08.jpg

     

    957_buggy09.jpg

     

    Now wash and dry the wheel really thoroughly with the detergent - you want to be able to eat your dinner off it. I've done this hundreds of times before, so a cursory wipe with some kitchen towel will suffice for me.

     

    957_buggy10.jpg

     

    Do the same for the spacer tube and the axle bolt. Mine was saturated in grease which I suspect had leaked from the bearings. Go mad with the fairy liquid.

     

    957_buggy11.jpg

     

    Place the gleaming wheel flat onto two planks, insert a new bearing into the wheel axle and push it in with two thumbs:

     

    957_buggy12.jpg

     

    957_buggy13.jpg

     

    If you can't push it in all the way with your hand, then place the other plank on top and use the hammer to gently tap the bearing into the wheel by tapping the top plank. This avoids chipping or denting your wheel or bearing. The bearing should be flush with the outer side of the wheel.

     

    Stick the screwdriver (or in this case, the axle bolt) through the wheel, through the new bearing:

     

    957_buggy14.jpg

     

    ...and place the spacer tube into the wheel over the screwdriver shaft.

     

    957_buggy15.jpg

     

    Pop the other bearing on top, and tap it into position as before, checking that the spacer doesn't get jammed inside the wheel out of position.

     

    957_buggy16.jpg

     

    OK, we're nearly done. Time to put the wheel back on.

     

    Replace the axle bolt with the screwdriver - the screwdriver will help to keep the spacer in place while you put the wheel back on.

     

    957_buggy17.jpg

     

    Lift the wheel into position and push the axle bolt through the wheel, using it to push the screwdriver out. The axle bolt should pass through the spacer tube. Remembering to slide the smaller external spacer onto the axle bolt too!

     

    957_buggy18.jpg

     

    On the other side, put the small external spacer in...

     

    957_buggy19.jpg

     

    Re-attach the wheel as recommended by your buggy manufacturer:

     

    957_buggy20.jpg

     

    957_buggy21.jpg

     

    Take delight in the silent and frictionless rotation of your wheel.

     

    957_buggy22.jpg

     

    That's it! Repeat for the other wheels.

     

    By : benklaasen

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    great how to. the only thing missing is the "how to spot that your wheel bearing is soooo shot that you need to replace the bearing in the first place" section. As i found out, by the time the whole bearing falls out, the wheel comes off round a fast turn, and you get dumped unceremoniously on the ground its too late!!!

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    Good job, definitely a good set of instructions. Being a maintenance engineer I'd suggest to push out the bearing with the screwdriver reciprocating at least to times the point of pressure along the circumference of the bearing in order to not misshape the seat of the bearing in the wheel that's plastic, but this is just a fineness.

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